72 TA : New Project

[njsteve]

One of the front flares was actually melted and burned from the prior owner's carb fire that got out of control. You can see how warped the edge was.



For that repair I used a heat gun and heated the area up til it was soft and then squeezed the area between two wooden rulers to straighten it until it cooled.



It took a few tries but eventually flattened out.

[njsteve]

This is another use for the heat gun: you can weld plastic with it. This is the attachment for plastic welding. You can insert the plastic welding rod into the hole at the top of the tip or you can use it without the rod as in this photo and just melt the pieces together. It looks like this flare was repaired once before since it has a 1973 red inner brace glued to it. Their glue didnt hold very well so I welded it to the flare and later followed up with a liberal smearing of 2-part epoxy.

[njsteve]

Here is the formerly melted front flare:



An here it is compared to it's twin:



I also used the heat gun to reinforce cracked areas on the lower part of the melted front flare. Once that was done I used the 2-part epoxy to glue the back section back to the flare where it separated from the fire.

I used my patented "flare rentention fixture" to get the pieces in the right position so the epoxy could harden overnight.

[njsteve]

Here are the finished two front flares:







And the sanded out, welded up cracks:

[njsteve]

And here are the finished rear flares. They were in a little better shape with just some cracks near the upper and lower mounting screw positions.





I used the 2-part paintable/sandable epoxy to reinforce the lower mounting areas as well as the front and back sides of all of the upper mounting positions on all four flares. It sands very easily once it hardens overnight. This stuff really helps with the rigidity of the flares and should prevent future cracks from starting at the screw holes. I used a liberal slathering of it at all of the originally glued areas on the back sides as well, since the factory glue probably wasn't up to the task of holding the parts together after 35 years.

[mockingbird812]

Nice job Mac. Your tutorial is inspirational.

[DarrenX33]

Has to be the best step by step restoration thread this site has ever seen.

Just brilliant!

[njsteve]

Thanks for the moral support!

And here's the remnants of that original spoiler. It looks like it took the brunt of the flames as the gas poured out the air cleaner snorkel down the radiator shroud and onto the radiator support.

Here's the original "crime scene" photo:



and here's the spoiler. It's just a little too far gone for me. I can always put it on ebay as a "nearly NOS piece."

[DaJudge]

As usual awesome work Steve. Happy New Year !!