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Old 08-21-2006, 05:35 PM
mrrec mrrec is offline
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Default Re: R59 Delco battery topper???

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I wondered about cutting my repro apart when it finally fails and trying to stuff a smaller battery inside it.

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I just did this with one of the many failed repro R59s I have. I bought an Odyssey battery from Summit at about $120.00(they're OK to install on their side). You have to cut the bottom and the top out of the old battery to get the mess out (I neutralized the acid with baking soda - be careful it gasses a lot!), made brass strip (about .040 x 1") long enough and with the proper bends to connect batt to batt. I drilled and tapped the bottom (inside) of the posts. I sheared an aluminum plate and screwed it to the underside of the battery for the new bottom. I used insulating foam-in-a-can to hold the battery in the battery. Epoxy the top back on and you're set. It takes a couple of hours, so if you value your time at all, you aren't saving any real $$.

Incidentally, look in the cap holes of your "new" sealed R59 from Antique Auto Battery - this is what they're doing except starting with a new case, obviously.

Dave
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Dave

www.Z16Chevelle.com
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