So the nice thing about the little towns ringing Ohare is you can get back and forth without getting on the highways. I'd try to avoid commutes that require him jumping on 90/94. That stretch of 90/94 can easily result in another 20 minutes of crawling along.
Personally this is what I would do, he could access Ohare from streets like Mannheim, Irving Park, lots of options. I assume the airport workers can get in via other entrances.
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